Magnetorheological Polishing Machine MRF300B

The magnetorheological polishing machine ÅFiSy MRF300B developed by AFiSy Technologies adopts a high-precision marble bed with 6-axis and 6-linkage functions, and can process workpieces up to 300mm×300mm or Φ300mm in size, and has the ability to process optical parts such as flat surfaces, spherical surfaces, aspherical surfaces, and cylindrical surfaces, etc., and possesses the following advantages: high stiffness, high precision, high dynamic characteristics, powerful functions, and easy and intelligent operation, etc. Advantages.

Overview of Magnetorheological Finising Machine MFR300B

The magnetorheological finishing machine ÅFiSy MRF300B uses magnetorheological fluid to polish the surfaces of optical components under the effect of the magnetorheological effect.

Key Features

  1.  The overall structure is made of marble frame. Marble has been buried underground for many years and its structure is quite stable, making it the most ideal bed for high-precision equipment.
  2. It has 6 axes and 6 simultaneous movements (X/Y/Z/A/B/C), with multiple processing path modes available, which can adapt to the processing of aspheric surfaces, off-axis surfaces and freeform surfaces.
  3.  Self-developed high-performance magnetorheological polishing fluid, which offers high cost performance and long-term stability.
  4. Motion control technology with independent intellectual property rights enables precise control of the dwell time and achieves higher polishing precision.
  5. The calculation software integrates various advanced algorithms, such as the L-curve algorithm for determining the optimal processing amount and the optimal edge continuation algorithm (smooth descent continuation method).
  6. Equipped with a coordinate measuring probe, which is used for workpiece position detection and surface shape detection, making operations like workpiece tool setting very convenient, efficient and intelligent, while also having higher precision.
  7. The calculation software provides a processing analysis module that can conduct comparative analysis on the processing results and simulation results. It can analyze the removal function errors and positioning errors during processing, thus improving the certainty and processing precision of subsequent processing.
  8.  The control software is highly integrated, realizing full digital monitoring, information sharing among various monitoring systems, having functions like log function and handwheel function.

Why Choose This Machine?

This high-precision Magnetorheological Finising Machine not only enhances productivity but also guarantees a quality finish. With its robust construction, it is tailored for both commercial and scientific research purposes, making it a valuable addition to your equipment lineup.

Detail Magnetorheological Finising Solutions here

Attributes

nameparameter
Processing Capabilities

(Maximum workpiece size)

Maximum size 300mm×300mm
Machinable surfacePlane, spherical, aspherical, cylindrical, etc.
Processable materialsMicrocrystalline, K9, fused quartz, Si, CVD, SiC, nickel-phosphorus layer, etc.
Machinable accuracy
X-axis travel500mm
Y-axis travel450mm
Z-axis travel250mm
A-axis travel±60°
B-axis travel±45°
C-axis traveln×360°
FixtureCan be adapted to clamp substrates with a size of 152mm×152mm×6.35mm
Protection functionIt has fault alarm protection for unexpected power failure, water failure, gas failure, motion system failure protection, etc.
Smart FeaturesIt has advanced functions such as appointment timing, processing protection, remote assistance, and logs.
Dimensions2.5×2.1m×2.5m
Machine weight2 tons
Power consumptionMax.10KW, Avg.4kW
Weight2000 kg
Dimensions250 × 210 × 250 cm
Processing Capabilities (Maximum workpiece size)

Maximum size 300mm×300mm

Machinable surface

Plane, spherical, aspherical, cylindrical, etc.

Processable materials

Microcrystalline, K9, fused quartz, Si, CVD, SiC, nickel-phosphorus layer, etc.

Power consumption

Max.10KW, Avg.4kW

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